{"id":288,"date":"2026-02-17T07:32:41","date_gmt":"2026-02-17T07:32:41","guid":{"rendered":"https:\/\/en.elpo-thermoprozesstechnik.de\/?page_id=288"},"modified":"2026-02-17T07:36:28","modified_gmt":"2026-02-17T07:36:28","slug":"thermal-oxidation-to","status":"publish","type":"page","link":"https:\/\/en.elpo-thermoprozesstechnik.de\/?page_id=288","title":{"rendered":"Thermal oxidation"},"content":{"rendered":"\n<p class=\"has-vivid-red-color has-text-color has-link-color has-medium-font-size wp-elements-7137917dadb8753d9c6248af6a346faa\"><strong>Thermal Oxidation (TO)<\/strong><\/p>\n\n\n\n<p>Our&nbsp;process-integrated thermal oxidizer&nbsp;combines energy-efficient exhaust air purification,&nbsp;optimal&nbsp;heat recovery, and a space-saving design. It is the ideal solution for companies&nbsp;seeking&nbsp;to combine sustainability and cost efficiency within their thermal processing systems.&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>Operating principle of the process-integrated thermal oxidizer:<\/strong>&nbsp;<\/strong><\/h3>\n\n\n\n<p>In many thermal processes, exhaust air streams are generated that are contaminated with volatile organic compounds (VOCs). In thermal oxidation, this contaminated process gas is heated to approximately&nbsp;<strong>800 \u00b0C<\/strong>, reliably oxidizing organic pollutants. The result is&nbsp;<strong>purified exhaust air<\/strong>&nbsp;that&nbsp;complies with&nbsp;all applicable statutory emission limits.&nbsp;<\/p>\n\n\n\n<p>ELPO\u2019s&nbsp;<strong>process-integrated thermal oxidizer<\/strong>&nbsp;utilizes&nbsp;the generated thermal energy multiple times:&nbsp;<strong>Highly efficient heat exchangers<\/strong>&nbsp;return the recovered energy both to the&nbsp;<strong>thermal process<\/strong>&nbsp;and, in a&nbsp;<strong>recuperative<\/strong>&nbsp;manner, back into the thermal oxidizer itself. With a customized, process-integrated thermal oxidizer, it is therefore possible to achieve an overall&nbsp;<strong>efficiency of<\/strong>&nbsp;<strong>over 100 %<\/strong>.&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>Compact design \u2013 maximum space efficiency:<\/strong>&nbsp;<\/strong><\/h3>\n\n\n\n<p>ELPO offers two design concepts for integrating a thermal oxidizer (TO) into thermal processing systems \u2013 both for new installations and for retrofitting existing plants:&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Container TO<\/li>\n\n\n\n<li>Mini TO<\/li>\n<\/ul>\n\n\n\n<p>The&nbsp;<strong>Container TO<\/strong>&nbsp;is designed as a&nbsp;<strong>centralized solution<\/strong>&nbsp;and purifies the exhaust air from&nbsp;<strong>multiple drying zones<\/strong>&nbsp;of volatile organic compounds (VOCs). The&nbsp;<strong>Mini TO<\/strong>&nbsp;is particularly space-efficient and requires no&nbsp;additional&nbsp;footprint. Individual drying zones are equipped directly with their own integrated thermal oxidizer \u2013&nbsp;<strong>efficient, space-saving, and service-friendly<\/strong>.&nbsp;<\/p>\n\n\n\n<p>Based on your&nbsp;<strong>specific process, space, and energy requirements<\/strong>, we provide individual consultation and develop the&nbsp;optimal, fully integrated TO solution for your system.&nbsp;<\/p>\n\n\n\n<p><strong>Your benefits:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Flexible integration into new and existing systems&nbsp;<\/li>\n\n\n\n<li>Low&nbsp;installation&nbsp;and&nbsp;planning&nbsp;effort&nbsp;<\/li>\n\n\n\n<li>Compact, service-friendly&nbsp;design&nbsp;<\/li>\n<\/ul>\n\n\n\n<p>This keeps your system lean, efficient, and future-proof \u2013 even where space is limited.&nbsp;<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>Energy efficiency and heat recovery:<\/strong>&nbsp;<\/strong><\/h3>\n\n\n\n<p>Although the process gas must be heated to approximately&nbsp;<strong>800 \u00b0C<\/strong>&nbsp;for purification, a process-integrated thermal oxidizer significantly&nbsp;<strong>increases the overall efficiency<\/strong>&nbsp;of the entire system. This is made possible by&nbsp;a&nbsp;<strong>state-of-the-art&nbsp;heat recovery system<\/strong>&nbsp;that returns the thermal energy of the purified exhaust air to the process and to the thermal oxidizer itself with minimal losses. Only through effective exhaust air purification does this comprehensive heat recovery become technically&nbsp;feasible.&nbsp;<\/p>\n\n\n\n<p><strong><strong>This&nbsp;means&nbsp;for&nbsp;you:<\/strong>&nbsp;<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Increased&nbsp;overall&nbsp;system&nbsp;efficiency&nbsp;<\/li>\n\n\n\n<li>Reduced energy consumption and CO\u2082&nbsp;emissions&nbsp;<\/li>\n\n\n\n<li>No&nbsp;additional&nbsp;burner&nbsp;required&nbsp;for the thermal process, as the waste heat from the thermal oxidizer is&nbsp;utilized&nbsp;\u2013 reducing investment and maintenance costs&nbsp;<\/li>\n\n\n\n<li>Minimal operating costs combined with high environmental compatibility&nbsp;<\/li>\n<\/ul>\n\n\n\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Thermal Oxidation (TO) Our&nbsp;process-integrated thermal oxidizer&nbsp;combines energy-efficient exhaust air purification,&nbsp;optimal&nbsp;heat recovery, and a space-saving design. It is the ideal solution for companies&nbsp;seeking&nbsp;to combine sustainability and&#8230;<\/p>\n","protected":false},"author":1,"featured_media":290,"parent":10,"menu_order":3,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-288","page","type-page","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/pages\/288","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=288"}],"version-history":[{"count":8,"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/pages\/288\/revisions"}],"predecessor-version":[{"id":297,"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/pages\/288\/revisions\/297"}],"up":[{"embeddable":true,"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/pages\/10"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=\/wp\/v2\/media\/290"}],"wp:attachment":[{"href":"https:\/\/en.elpo-thermoprozesstechnik.de\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=288"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}